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I posted a message on the Kogswell Owners' Group to solicit a trade, and Kurt from Alberta responded. He had in his possession a Kogswell Konversion fork that has 64mm of fork offset and 1" steerer and he was looking to get a 1 1/8" high offset fork for his 2nd-gen P/R. After confirming that we had what the other person wanted, we shipped the forks to each other. The Koversion fork was painted custard like the first-gen P/R. I found a powder coater and painted as close to the vanilla paint on the Sequoia frame as possible. I also purchased a set of home-made headset tools--including a headset press, a cup remover, and a crown race installer--from eBay so I can swap out the headset, since the Konversion fork has a theadless steerer.
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I have left the Sequoia in Ukiah, where I work several days during the week. M. and I were spending a weekend there in January so I brought the tools and the necessary parts up to perform the replacement. I was using VO threadless stem with a VO stem adapter on the Sequoia, which makes changing the stem a piece of cake. I had to remove the stem adapter since the threadless stem now will clamp on the steerer (with the help of a 1" to 1 1/8" shim) directly. I also had to find lots of aluminum steerer spacers as I purposely kept a large portion of the steerer tube so I can keep the handlebar at the same height as the saddle. After the old fork came off with the rack and the fender, I removed the headset cups and the crown race, and installed the new crown race and the new cups.
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Using the headset press required lining up the washer with the cup and turning the nut slowly to press the cup in the tube. After a couple of attempts the cup went in well. I greased up the sealed bearing and assemble the headset along with the fork. After piling on the spacers, I clamped the stem back on and adjusted the preload. Getting the rack and the fender back on the new fork took a little more effort, as the difference in the offset meant that a little stretching was needed for the front rack to be fastened to the rear-facing eyelets.
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Once I secured everything, I realized that even though the cable/housing can reach all the braze-ons, they were definitely at their limits, so I planned to replace all the cables and the housings at a later date (which I did a month later). We went out for a ride near Ukiah, on old river road out to Hopland, then on Mountain House Road to the outskirt of Cloverdale before turning back. I have to report that I actually could tell the difference in handling and I definitely preferred it more, especially since I have a front handlebar bag mounted on the front rack. I haven't done a long ride yet, but plan to use the bike on an upcoming brevet. I will have more report on the converted bike after that.
More pictures from the ride:
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